What is a heat exchanger?

Heat exchangers transfer energy in the form of heat from one medium (e.g., a gas or liquid) to another. They can be found in industry, in motor vehicles and in houses, including in appliances such as refrigerators and storage heaters. Heat exchangers that are specifically designed to recover heat from waste, exhaust gases and liquids and then reuse it by transferring it directly to another medium are known as recuperators. Recair produces the core for air-to-air heat recovery fans.

How does it work?

In an air-to-air recuperative heat exchanger, the incoming and outgoing airflows are separated by a solid barrier (i.e., a duct wall). Providing that there is a difference in temperature between the two airflows, heat from the warmer airflow will be transferred through the barrier to the cooler airflow in accordance with the second law of thermodynamics. This law states that heat moves from a hotter region to a colder region. This way, the heat from the warm, stale air leaving the building is transferred to the cool, fresh air entering the building or the other way around.

How do you know when a heat exchanger is performing well?

When installing a heat-recovery ventilation system, most people want to be sure that they will not feel cold or hot drafts: i.e., the air coming out of the exchanger into the house should be about the same temperature as the air already in the house. However, people could demand more. Simply because a heat exchanger is delivering air at approximately the right temperature, this does not mean that it is working 100% efficiently. If it is not recovering as much heat as possible, it is not saving you as much money as it could! Over the lifetime of a heat exchanger, even the smallest improvements in efficiency can result in significant savings on your energy bills. That is why Recair is continuously striving to make its products as efficient as possible. This way, all the heat is transferred from the exhaust air to the incoming air, with the waste air leaving the heat exchanger at the same temperature as the air outside, and the fresh air entering the room at the same temperature as the air inside.

How does Recair achieve maximum performance?

To achieve this goal, we have worked with our Research & Development department to understand what conditions a heat exchanger needs to meet in order to ensure the maximum possible thermal effectiveness for both airflows. Through scientific testing, we have found that a maximally effective heat exchanger needs to meet a number of criteria.

The criteria for maximum

How the Recair matches up

The two airflows should be in a pure counter-flow arrangement (i.e., with the flows moving in opposite directions).

The airflows in all Recair’s cores are in a pure counter-flow arrangement.

The mass flows of the air should be in perfect balance (i.e., the mass of air passing in each direction over a given amount of time should be the same).

Recair advises manufacturers of HRV units to ensure that this condition is achieved so that Recair cores installed in their units can deliver their superior performance.

There should be no leaks, either between the airflows, or between either of the airflows and the exterior of the heat exchanger.

Recair cores show negligible leakage (average <0.5%), making them among the best on the market.

To ensure that the two airflows are in as much contact as possible (through the duct walls), the surface area available for heat exchange should be as large as possible.

Thanks to their unique triangular-duct design, Recair cores have a larger heat exchanging surface area than other products of comparable size (heat exchanging capacitance > 50% higher than square ducts at same pressure loss).

For maximum heat transfer, the distribution of the airflows should be uniform.

The small triangular ducts of Recair cores ensure counter-flow with uniform flow distribution.

All heat should be transported directly through the duct wall: no heat should be conducted along the length of the duct wall.

To limit heat conduction, the duct walls in Recair cores are made of polystyrene, a material with low heat conductivity.

To ensure easy use, the heat exchanger should be as compact as possible.

Recair cores offer the best ratio between heat-exchanging surface and intrinsic volume.

To ensure economic viability, the costs of materials, manufacturing, installation and use should be as low as possible.

Recair’s products are cost-effective, need little material, are light to transport and are easy to handle.

To avoid draft, the temperature difference between the incoming fresh-air and the room-air may not exceed 34.7 ºF.

At a temperature difference of 86 ºF between in- and outside, only the Recair core reaches enough effectiveness (> 95% including fan heat) to reach this goal.

If the information here above caught your interest and you want to know more, please fill in our contact form.